OSP-P20L
OSP-P20L Alarm and Error List (Alarm B)-1
Alarm & Error List (Alarm B)
2700 Workpiece missing
The NC lathe confirmed the workpiece missing signal within the specified time.
[Code]
1->The workpiece passage confirmation signal was not input.
[Measures to Take]
Check the workpiece passage confirmation proximity switch.
2701 Sequence error
Sequence error. (I/O check No. 36 input bit B iSQAL/)
[Code]
1->Sequence error
[Related Specifications]
Sequence error detection specification
2702 Spindle command during C-axis connect
A spindle rotation command was executed while the C-axis was connected.
[Code]
None->Spindle speed command was executed while the C-axis was connected.
XX->Hexadecimal number of the M-code
[Probable Fault Cause]Program error
[Measures to Take]M03 to M05, M40 to M44 cannot be commanded during C-axis connection.
2703 Seating error
Conditions for seating error detection specification are not met.
[Code]1
1->After the seating error detection ON command (M133), the air pressure switch does not turn ON.
2->After the seating error detection ON command, the pressure switch turned ON.
3->When the seating confirmation device advance was commanded by the seating error detection ON command (M133),
the seating confirmation input was abnormal.
4->Although the tailstock seating error detection ON command (M433) was issued,
the air pressure switch does not turn ON.
[Probable Fault Cause]
Workpiece is not properly clamped in the chuck.
[Measures to Take]
Check the workpiece clamping condition.
2704 Seating error air off command prohibited
[Code]
None->Seating error air OFF command (M130) was executed during seating error monitor mode.
1->Tailstock seating error air blow OFF command
(M430) was executed during continuous tailstock seating error monitor mode.
[Probable Fault Cause]
Program
[Measures to Take]
Check the program.
2705 Tailstock quill over advance
Tailstock quill over advanced (Alarm A during main program execution.)
Bit data status of I/O check No. 27 input:
Bit 5=0->iTSRTC
Bit 4=0->iTSLMC
Bit 3=1->iTSOAC
*Refer to Alarm A 1748 Tailstock quill over advance.
[Code]
1->Tailstock quill over advanced, tripping the over advance limit switch.
2->Tailstock quill over advanced; after quill advance completion, the in-position limit switch did not turn ON.
3->Under NC tailstock specification,
tailstock spindle over advanced and workpiece holding confirmation
limit switch is OFF.
[Probable Fault Cause]
1->Insufficient workpiece length (operation error)
2->Tailstock quill position is too far, tripping the over advance limit switch before pressing against the workpiece.
3->Tailstock quill advance was commanded with no workpiece.
[Measures to Take]
1) Move tailstock quill closer to the workpiece. Or adjust the stopper position.
2) Mount the workpiece in the chuck before commanding tailstock quill advance.
2706 Polygon turning command condition
Polygon turning ON/OFF command (M221/M220) was executed when polygon turning command conditions were not met.
[Target]System
[Code]
1->No spindle zero-speed signal.
2->No spindle stop output signal.
3->Spindle rotation command exists.
4->M-tool spindle rotation command (SB command) exists.
5->M-tool spindle is rotating.
6->C-axis is connected.
7->During execution of polygon turning command M221 to M226, another polygon turning command was directly specified
without executing cancel command M220.
8->Polygon turning command was executed at M241 (M-tool low-speed gear).
9->Both spindle chuck and transfer chuck are open.
10->In ATC specification, polygon turning command was executed when M-tool station was not indexed.
11->Spindle is in ultra-low-speed rotation mode.
12->Spindle is rotating in low-speed acceleration mode.
13->Turret is unclamped.
14->Commands M220 to M226 were executed on G14 (B-saddle side).
15->G14 (B-saddle side) is in hobbing synchronous rotation mode.
16->M-tool overspeed.
17->Hobbing synchronous rotation mode is active.
[Probable Fault Cause]
1) Program error
M221/M220 command was executed after spindle or M-tool rotation command.
2) Operation error
M221/M220 command was executed after spindle or M-tool rotation command in MDI mode.
3) Faulty spindle rotation state; spindle rotation state cannot be determined correctly.
4) Spindle or M-tool spindle was forcibly rotated by external force.
Program example:
M03 S500
M221
:
[Measures to Take]
1) Correct the program.
2) Check M-tool spindle speed -> "Sb" on block data display screen.
2707 Polygon turning mode
An illegal command was executed in polygon turning mode.
[Target]System
[Code]
1->M-tool spindle rotation control command (M13, M14, M12) was executed.
2->M-tool spindle speed command (SB) was executed.
3->Spindle orientation command (M19) was executed.
4->Spindle gear change command was executed.
5->M-tool spindle gear change command was executed.
[Probable Fault Cause]Program error
Program example:
M03
M221
M13 SB=500
[Measures to Take]Correct the program
During M221 command, command M-tool rotation only after canceling with M220 command.
2708 M-tool spindle gear improper
In synchronized tapping cycle, low gear range was selected for M-tool spindle when high gear range should have been selected.
[Probable Fault Cause]
1) M-tool spindle gear is in low gear range.
2) LR25-M has a 2-step M-tool spindle speed specification, and only M242 (high gear) can be specified.
[Measures to Take]
Execute high gear range select command (M242) before executing synchronized tapping.
2709 Sub-spindle synchronized command condition
M151 command was executed when sub-spindle synchronized rotation command conditions were not met.
[Code]
3->Both spindle chucks are clamped.
4->M151 command was executed during C-axis connection.
[Probable Fault Cause]
Program error
Program example
:
M123 SC=100
M51
:
[Measures to Take]
Check the program
[Related Specifications]
Sub-spindle
2710 Sub-spindle synchronized cutting mode
A sub-spindle rotation command was executed during spindle and sub-spindle synchronized mode.
[Target]System
[Code]
1->Sub-spindle rotation command was executed.
2->Sub-spindle speed command was executed.
[Probable Fault Cause]Program error
Program example:
:
G140
M151
G141
M03 S1000
:
[Measures to Take]
Check the program
[Related Specifications]
Sub-spindle
2711 Door open
Spindle rotation was commanded during VAC motor operation preparation while machine door was open.
Normally, if spindle rotation is commanded during VAC motor operation preparation, Alarm D 4213
"VAC motor not ready" will occur. Spindle rotates after the operation ready signal turns ON.
However, the above operation with the machine door open is extremely dangerous as it causes sudden spindle rotation.
Therefore, this alarm occurs to prohibit spindle rotation even if machine door interlock is OFF.
When machine door interlock is ON, Alarm A 1304 "Machine door interlock" occurs.
[Target]Spindle, M-tool spindle
2712 ATC specification not provided
ATC-related command was executed on a machine without ATC specification.
[Target]System
[Probable Fault Cause]
1) Programming error
M06 or M228 command was executed on a machine without ATC specification.
2) Operation error
Program example:
M228, M06
[Measures to Take]
Delete M228 and M06 commands from the program.
2713 ATC syntax error
ATC-related command was executed on a turret without ATC specification. Or T, TC, and TL commands were executed simultaneously.
TC/Turret indexing command at ATC position: TC = ## (## indicates turret number).
TL/Tool number indexing command: TL = &&$$%% (&& indicates tool nose radius compensation number, $$ indicates tool number,
%% indicates tool offset number.)
[Target]System
[Probable Fault Cause]
Program error
[Measures to Take]
Check whether ATC-related commands are correct.
2714 ATC TC
TC command specified a non-existent turret number.
TC/Turret indexing command at ATC position: TC = ## (## indicates turret number).
[Target]System
[Code]Hexadecimal number.
[Probable Fault Cause]
Program error
Program example:
:
TC=5
:
[Measures to Take]
Check TC command. (1<=TC<=4)
:
TC=3
:
2716 ATC TL
TL command value is abnormal.
TL command indexed a tool pot with no tool mounted. During restart function sequence recovery,
TL command attempted to index a tool pot with no tool mounted.
TL/Tool number indexing command: TL = &&$$%% (&& indicates tool nose radius compensation number, $$ indicates tool number,
%% indicates tool offset number.)
[Code]XXYYZZ
XX: Tool nose radius/tool diameter compensation number.
YY: Tool number.
ZZ: Tool offset number.
[Measures to Take]
During sequence restart recovery, ensure that the tool mounted on the turret matches the tool specified in the program.
2717 ATC MT
Data error in tool number or turret number of MT command.
MT/Next tool preparation command: MT=$$## ($$ indicates tool number, ## indicates turret number)
[Code]
1->MT command differs from previous command.
2->Specified tool is mounted on another turret.
3->Specified tool (front/side) cannot be mounted on turret.
4->Commanded tool cannot be mounted on turret
2718 ATC MG
Magazine number in MG command is incorrect.
MG/Magazine rotation command: MG=** (** indicates magazine tool pot number.)
[Code]Commanded magazine number
2719 ATC illegal command
Two or more commands among M06, M228, MT, MG, MTM, MTS, or MGS were specified simultaneously.
M06: Tool change command
M228: ATC next tool return command.
MT: Next tool preparation command.
MTM: Tool transfer command from sub magazine to main magazine.
MTS: Tool transfer command from main magazine to sub magazine.
MGS: Sub magazine indexing.
MTM or MTS command was specified when the magazine is of fixed pot specification.
[Code]
None->Two or more M06 or M228 or MT or MG or MTM or MTS or
MGS commands were specified at the same time. OR MTM or
MTS commands is specified, when the magazine is FIX
1->MG commands is specified In the case of matrix magazine.
Cannot MG commands is specified
2720 Cannot execute M06/M228 command
Error in M06, M228, or MG command.
M06: Tool change command.
M228: ATC next tool return command.
MG: Magazine indexing command (MG = ** ** indicates pot No.)
[Object] Turret
[Code] X
1->M06 command was executed when not in next tool preparation state.
2->M228 command was executed when not in next tool preparation state or tool return operation start state.
3->M06 command was executed when the turret was not at the tool change position.
5->MG command was executed at a sequence number other than the magazine rotation sequence number.
6->M06 command was issued during a tool calling or storing
movement.
7->M228 command was issued during a tool calling or storing
movement.
[Probable Fault Cause]
1) For LB35II-MATC-Y and LU45-MATC-Y, the next tool state corresponds to ATC operation
sequence Nos. 12 and 49; for LB15II-MATC-Y, the next tool preparation state corresponds to ATC
operation sequence Nos. 8 and 51. The M06 command was executed when the ATC operation sequence number was not in the next tool preparation state.
2) For LB35II-MATC-Y and LU45-MATC-Y, the tool return operation start state corresponds to
ATC operation sequence Nos. 27 and 68.
For LB15II-MATC-Y, the tool return operation start state corresponds to ATC operation sequence Nos.
23 and 65. The M228 command was executed when the ATC operation sequence number was not in the tool return operation start state.
3) M06 command was executed when the turret was not at the tool change position.
5) For LB15II/LB35II-MATC-Y and LU45-MATC-Y, the MG command can only be executed at sequence Nos.
1, 2, 41, and 42. The MG command was executed at a sequence number other than 1, 2, 41, or 42.
2721 Turret No. mismatch
The turret No. at the MT command and the turret No. at the M06 command do not match.
2722 Robot/loader request illegal
Illegal robot/loader request
[Code]
1->Group 1 request command and group 2 request command were executed simultaneously.
2723 ATC cannot prepare next tool
When executing the MT command, the ATC operation sequence number is not 1. The MT-commanded tool does not exist in the magazine.
Or, the MT-commanded tool is not ready at the standby station.
The MT-commanded tool cannot be mounted on the turret.
Or, ATC macro command M421 was executed before the MT command was completed.
1->MT command was issued during a tool calling or storing
movement.
2724 ATC sub-arm position incorrect
When pulling or inserting a tool with the sub-arm, the sub-arm is not at the standby station or magazine position.
[Code]
1->When pulling a tool with the sub-arm, the position is unknown.
2->When inserting a tool with the sub-arm, the position is unknown.
[Probable Fault Cause]
1) Sub-arm standby station position input (I/O check input No. 65 bit 4 iSARS).
2) Sub-arm magazine position input (I/O check input No. 65 bit 5 iSAMG).
Program example:
TN=28, M228
Operation example:
The cycle start button was pressed during tool extraction or insertion with the sub-arm in select or step operation.
[Countermeasures]
Check the ATC input bits on the check data screen.
2725 RS tool L/M type mismatch
The tool type (L/M) prepared at the standby station does not match the turret at the ATC position.
(T1 -> L tool, T3 -> M tool)
[Probable Fault Cause]
The programmed tool and the tool type in the magazine do not match.
[Countermeasures]
Correct the program or exchange the tool type in the magazine.
2726 Magazine encoder read
An error occurred when reading the magazine position encoder.
[Code]
1->Magazine
2727 Magazine rotation condition
At the magazine rotation command, the magazine is not in a condition where rotation is permitted.
[Code] XX
9->The sub-arm is not at the magazine rotation enable position.
10->The lock pin at the magazine manual tool loading position is not at the clamp position.
11->For tool ID specification, the tool ID data read arm is not at the retract position.
12->The pot is not unclamped.
13->The pot is not at the front change position.
14->The ATC arm is not at the EAMG position.
17->For tool ID specification, the tool attachment is
not in data read position (left position).
[Probable Fault Cause]
9) For LB35II-MATC-Y and LU45-MATC-Y, the sub-arm position permitting magazine rotation is
when the sub-arm is at the RS position or facing the RS direction. Otherwise, the magazine cannot rotate.
10), 11) Magazine rotation is prohibited when the lock pin at the magazine manual tool loading position is not at the clamp position, or the tool
ID data read arm is not at the retract position.
12), 13), 14) For LB15II-MATC-Y, magazine rotation is permitted only when the pot is unclamped and at the front change position,
and the ATC arm is at the EMAG position.
2728 Magazine tool No. mismatch
The input signal status of the tool presence check proximity switch at the magazine ATC position
does not match the data set on the ”*ATC MAGAZINE INFORMATION*” screen in tool data setting.
[Object] System
[Code] X
1->Tool data is present on the ”*ATC MAGAZINE INFORMATION*” screen, but the magazine tool presence check proximity switch is OFF.
2->Tool data is not present on the ”*ATC MAGAZINE INFORMATION*” screen, but the magazine tool presence check proximity switch is ON
.
[Probable Fault Cause]
Whether a tool is mounted in each pot is set and displayed on the “*ATC MAGAZINE INFORMATION*” screen. For the pot indexed
to the magazine ATC position, the presence or absence of tool data on the ”*ATC MAGAZINE INFORMATION*” screen
should match the input signal of the magazine tool presence check proximity switch.
However, this alarm occurs when a mismatch between the tool data setting and the input signal is caused by an incorrect data setting on the ”*ATC MAGAZINE INFORMATION*” screen, a faulty proximity switch, or a disconnected signal cable.
2729 No return pot in magazine
There is no empty pot in the magazine when returning a tool to the magazine.
[Probable Fault Cause]
There is no empty pot in the magazine. Incorrect tool data is set on the ”*ATC MAGAZINE INFORMATION*” screen in tool data setting.
When setting tool diameters, note that large-diameter tools require two consecutive empty pots, and extra-
large-diameter tools require three consecutive empty pots. An empty pot refers to a pot whose tool No. is 0 on the
”ATC MAGAZINE INFORMATION” screen. Also note that dummy pots do not represent empty pots.
When the magazine is of fixed pot specification, there is no spare
pot in the magazine.
2730 Cannot insert tool
A tool is present in the pot at the tool change position, and the tool cannot be retracted into the pot.
[Code]
1->Tool cannot be returned to the magazine.
2->Tool cannot be returned to the turret.
[Probable Fault Cause]
Operation error
Operation example: The tool No. write button was pressed.
[Countermeasures]
Prepare a pot for the return tool.
When returning an extra-large tool, three consecutive empty pot positions are required.
When returning a large tool, two consecutive empty pot positions are required.
[Related Specifications]
ATC
2731 Turret rotation
When the ATC arm was not at the intermediate position or the magazine tool change position, a turret rotation command
(TN command) was executed at the ATC side.
TN: Tool change command with tool No. (TN=##$$, where ## indicates turret No. and $$ indicates tool No.)
1->The ATC arm position is not at the intermediate or magazine tool change position.
[Probable Fault Cause]
ATC arm position limit switch.
[Countermeasures]
Move the ATC arm to the correct position.
Check the limit switch.
[Related Specifications]
LR15-M ATC
2732 Tailstock quill position data error
The absolute value of the tailstock quill position data read by the absolute encoder is abnormal.
[Code]
1->The absolute value of the tailstock position data read by the absolute position encoder exceeds the machine user parameter setting value
.
2->The tailstock position data read by the absolute position encoder is not BCD code.
2733 Coolant flow
The coolant flow stopped state exceeded the monitoring time.
[Code]
None->For coolant supply detection specification, while coolant is discharging, the coolant flow confirmation signal
did not turn ON for longer than the coolant flow abnormality monitoring time.
1->When a flow of coolant1 was watched, even though the
watching time which was set on a parameter was exceeded,
1st coolant1 or 2nd coolant1 did not flow.
2->When a flow of coolant2 was watched, even though the
watching time which was set on a parameter was exceeded,
1st coolant2 or 2nd coolant2 did not flow.
3->When a flow of coolant3 was watched, even though the
watching time which was set on a parameter was exceeded,
1st coolant3 or 2nd coolant3 did not flow.
4->1st coolant 4 discharge confirmation signal (I/O check No. 35 Bit 8 iCAP4)
remained OFF longer than the coolant 4 flow error monitor time setting.
5->When coolant 1 flow monitoring is active and neither 1st coolant 1 nor 2nd coolant 1 output is present, flow confirmation remained ON longer than the coolant 1 flow error monitor time setting.
6->When coolant 2 flow monitoring is active and neither 1st coolant 2 nor 2nd coolant 2 output is present, flow confirmation remained ON longer than the coolant 1 flow error monitor time setting.
7->When coolant 3 flow monitoring is active and neither 1st coolant 3 nor 2nd coolant 3 output is present, flow confirmation remained ON longer than the coolant 3 flow error monitor time setting.
8->While oil mist is being discharged from turret A, the flow confirmation signal did not turn ON.
9->While oil mist is being discharged from turret B, the flow confirmation signal did not turn ON.
10->When upper turret coolant was discharged, the coolant flow confirmation signal did not turn ON after a predetermined time.
11->When lower turret coolant was discharged, the coolant flow confirmation signal did not turn ON after a predetermined time.
12->While coolant was flowing, the high-pressure coolant flow sensor did not turn ON.
13->When 2nd coolant 1 output was turned ON, 2nd coolant flow 1 did not flow within a fixed time.
Fixed time: “2nd coolant 1 flow alarm monitor time”
14->When 2nd coolant 2 output was turned ON, 2nd coolant flow 2 did not flow within a fixed time.
Fixed time: “2nd coolant 2 flow alarm monitor time”
15->When 2nd coolant 3 output was turned ON, 2nd coolant flow 3 did not flow within a fixed time.
Fixed time: “2nd coolant 3 flow alarm monitor time”
16->Coolant flow 5 did not flow beyond fixed time at the time
of coolant 5 output ON.
Fixed time: “Coolant 5 flow alarm monitor time”
17->Coolant flow 1(L-tool)/coolant flow 3 did not flow
beyond fixed time at the time of coolant 1(L-tool)/
coolant 3 output ON.
Fixed time: “Coolant 1(L)/3 flow alarm monitor time”
18->Coolant flow 1(M-tool)/coolant flow 6 did not flow
beyond fixed time at the time of coolant 1(M-tool)/
coolant 6 output ON.
Fixed time: “Coolant 1(M)/6 flow alarm monitor time”
19->Turret upper side coolant flow sensor did not turn ON
within the coolant flow monitor time.
20->Turret lower side coolant flow sensor did not turn ON
within the coolant flow monitor time.
21->Chip coolant flow sensor did not turn ON within the
coolant flow monitor time.
[Probable Fault Cause]
1) Insufficient coolant or coolant pipe clogged
2) Discharge confirmation switch position defective
3) Discharge confirmation switch failure
[Measures to Take]
1) Replenish coolant, or replace coolant pipe.
2) Check the discharge confirmation switch.
3) Replace the discharge confirmation switch.
2734 Coolant level
Coolant is low or overflowing.
[Code]
None->Coolant level low status input (I/O check No. 34 bit 0 iCOL/) remained OFF for more than 1 second.
2->Coolant level lower limit status input (I/O check No. 43 bit A iCLLST/) remained OFF for more than 1 second.
3->Overflow status input (I/O check No. 43 bit B iCLOF/) remained OFF for more than 1 second.
4->Coolant level upper limit status input (I.035F) remained OFF for more than 1 second.
5->Coolant level lower limit status input (I.035E) remained OFF for more than 1 second.
6->High-pressure coolant unit has coolant ON signal longer than parameter-set time.
7->Coolant level low status input (I/O check No. 34 bit 0 iCOL)) remained ON for more than 1 second.
8->Coolant lower limit status input (I/O check No. 36 bit B 9 iCLLD/) remained OFF for more than 1 second.
9->Coolant lower limit status input (I/O check No. 36 bit B 9 iCOLL/) remained OFF for more than 1 second.
10->Coolant in oil mist unit is insufficient.
11->Coolant lower limit status input (I/O check No. 36 bit B 6 iDCOLLO/) remained OFF for more than
1 second.
12->Oil mist unit coolant lower limit status input (I/O check No. 36 bit B 9 iCOLL/)
remained OFF for more than 1 second.
16->Coolant tank overflow signal remained OFF for more than 1 second.
17->Coolant tank lower limit signal remained OFF for more than 1 second.
18->Sub coolant tank lower limit signal remained OFF for more than 1 second.
24->Coolant level low status input (I/O check No. 34 bit 0 iCOL/) remained OFF for longer than the parameter-set
time.
25->Oil mist unit for turret A is low on oil.
26->Oil mist unit for turret B is low on oil.
27->Oil mist unit for turret A overflowed.
28->Oil mist unit for turret B overflowed.
29->Coolant level switch failure.
38->Coolant low signal of machine and additional coolant tank
remained OFF for 1 second or longer.
[Probable Fault Cause]
1) Insufficient coolant
2) Defective float switch position
3) Float switch failure
[Measures to Take]
1) Add coolant.
2) Check the float switch.
3) Replace the float switch.
2735 Spindle low speed command condition
Spindle low-speed rotation command was executed before spindle low-speed command conditions were satisfied.
[Code]
1->Spindle low-speed rotation command was executed while C-axis is connected.
2->Spindle low-speed rotation command was executed during synchronized rotation.
3->Spindle rotation command was executed during polygon machining.
4->Spindle winding/gear change command (M40-M44) was executed in super low-speed rotation mode.
5->Spindle low-speed rotation command was executed on a spindle without super low-speed specification.
[Measures to Take]
[Code]
1->Execute the spindle low-speed command after disconnecting the C-axis.
2->Execute the spindle low-speed command after the synchronized rotation signal is turned off.
3->Execute the spindle low-speed command after the polygon machining signal is turned off.
2736 No time constant switch specification
Time constant changeover control ON/OFF command (M296/M297) was executed on a machine without time constant specification.
2737 Tailstock switch selection status
[Code]
1->Advance/retract command was executed when tailstock selector switch was not set to STOP.
2->Tailstock switch selection status was changed during spindle rotation.
2738 Hobbing sync mode command condition
M555/M556 command was executed when hobbing synchronous rotation conditions were not satisfied.
[Code]
1->Spindle is not stopped.
2->B-axis is not stopped.
3->C-axis is connected.
4->B-axis or spindle is not in operation ready complete state.
5->Not in hobbing synchronous rotation mode when M556 was commanded.
6->M555 or M556 command was executed on G13 (saddle A) side.
7->G13 is in polygon machining mode.
8->MA-axis is not stopped.
9->MA-axis or spindle is not in operation ready complete state.
10->MB-axis is not stopped.
11->MB-axis or spindle is not in operation ready complete state.
12->G13 (saddle A) side is in hobbing synchronous rotation mode.
13->G14 (saddle B) side is in hobbing synchronous rotation mode.
14->M555 or M556 command was executed in gear range other than M41.
15->M556 command was executed in M612 commanded state while not in Y-axis mode.
16->ATC specification: Not indexed to rotary tool station.
17->Turret is not clamped.
18->M555/M556 command was executed on G14 (saddle B) side.
19->M557/M558/M612 command was executed on G14 (saddle B) side.
20->In polygon machining mode.
21->G14 is in polygon machining mode.
22->In spindle super low-speed rotation mode.
2739 Hobbing sync mode
Prohibited command was executed in hobbing sync mode.
[Code]
1->B-axis orientation command (M229) was executed.
2->Spindle orientation command (M19) was executed.
3->Spindle gear change (or winding changeover) command was executed.
4->M-tool spindle orientation command (M229) was executed.
5->M612 command was executed while not in Y-axis mode.
2740 Magazine tool data error
Magazine tool data has an error.
[Code]
Magazine pot number with tool data error (hexadecimal).
2741 Touch setter lock pin retract error
On high-accuracy touch setter specification, lock pin retract confirmation did not turn ON after the parameter-set
time elapsed following a touch setter advance/retract command.
[Probable Fault Cause]
1) Lock unit failure
[Measures to Take]
1) Replace the lock unit.
2742 Setup operation ON status
Machine setup operation switch was turned ON during machine program operation.
2743 Coolant level error
None->Coolant filter is clogged.
1->Sub coolant tank level lower limit signal is OFF when coolant is discharged.
2->Main coolant tank level upper limit signal turned OFF.
2744 Tool breakage
[Code]
None->Tool breakage detected.
2745 High-pressure coolant pressure error
[Code]
1->Pressure drop input (I/O check No. 26 Bit D iHPCOL/) turned OFF during high-pressure coolant discharge.
2746 Hydraulic unit error
[Code]
1->Hydraulic oil level in hydraulic unit is low.
2->Hydraulic unit filter is clogged.
3->Hydraulic unit temperature error.
2747 Indexing impossible position
On B-axis 1/1000 degree specification pendulum control specification, an indexing prohibited position was commanded.
[Code] None
[Probable Fault Cause]
1) Program error
[Measures to Take]
Command an indexing permissible position.
2748 CPU fan stopped
2749 Hydraulic unit oil level minimum limit
1->Hydraulic oil low limit signal remained OFF for 1 s or more.
2->Hydraulic oil level low signal remained OFF for 1 s or more.
3->The hydraulic oil level lowest is detected.
2750 Tool sensor error
[Code]
1->Tool monitor device error detected.
The tool monitor device error detection 2 input signal (IO check No.56 Bit 9 iER2)
turned ON.
[Probable Faulty Locations]
1) [Code] 1-> Tool tip breakage, dry cutting
2751 Coolant/oil mist command
<Oil mist specification>
Oil mist output operation and coolant output operation were executed simultaneously.
[Code]
1->In oil mist specification, oil mist and coolant were discharged simultaneously.
2752 Air source failure
[Code]
None->Air source pressure of oil mist device is low.
2->The air source pressure has dropped.
2753 Present tool/next tool change error
2754 Coolant command
<Mixed coolant specification>
Non-oil coolant was discharged in oil coolant mode.
[Code]
None->In G14 mode, through-spindle coolant command cannot be executed.
1->Non-oil coolant was discharged in oil coolant mode.
2755 Semi-dry cutting device error
Semi-dry cutting device error detected.
2756 Present tool data setting error
In the ATC specification of H1 turret specification, when the tool data of the present tool is not set, the tool mount
confirmation input of the turret indicates the tool present status.
[Probable Faulty Locations]
A tool is mounted on the turret and tool data of the present tool is not set when axis move feed,
turret indexing, M-axis rotation or other commands are executed; present tool data must be set.
2757 Oil mist device error
[Code]
1->Oil mist device for A-turret is not ready for operation.
2->Air pressure inside the oil mist device for A-turret is too low.
3->Oil mist device for B-turret is not ready for operation.
4->Air pressure inside the oil mist device for B-turret is too low.
2758 Absolute scale position data error
Position data read by the absolute scale control unit is erroneous.
[Code]
1->The bar position data read by the absolute scale control unit
cannot be expressed in BCD code.
2759 Coolant illegal
[Code]
None->When high-pressure coolant was supplied, the coolant system was illegal.
2760 Sub-spindle rotary tool command
Without G141 mode on A-turret side, B-turret side sub-spindle rotary tool command was executed.
[Probable Faulty Locations]
Program error
Program example:
G13 G14
G141 :
: M13
: :
[Measures to Take]
Execute the B-turret side sub-spindle rotary tool command when A-turret side is in G141 mode.
2761 W-axis overlap mode
Illegal command was executed in W-axis overlap mode.
[Target] System
[Code]
1->During W-axis overlap, touch setter arm extend command (M117) was executed.
[Probable Faulty Locations] Program error
[Measures to Take] Correct the program.
2762 Fixture clamp failure
Although the workpiece was clamped by the fixture, the fixture error detection pressure switch was not activated.
Or the workpiece was not clamped correctly by the fixture.
[Probable Faulty Locations]
Operator error (fixture error)
2763 Coolant filter
Coolant filter unit is clogged for 2 s or more.
[Code]
1->A coolant filter is clogged.
[Probable Faulty Locations]
1)Coolant filter is clogged. or Differential pressure SW is
Error.
[Measures to Take]
1)Change of the filter or Check the differential pressure SW
2764 C coolant illegal
<High-pressure coolant specification>
High-pressure coolant alarm input signal is OFF.
<Centralized coolant specification>
Upper limit float switch and lower limit float switch signals are OFF or coolant alarm signal is OFF.
[Code]
1->In centralized coolant specification, both upper limit float switch and lower limit float switch signals are OFF.
2->In centralized coolant specification, coolant alarm signal is OFF.
3->High-pressure coolant alarm / (b-contact) input signal remained OFF for 5 s or more (for high-pressure
coolant (CE mark) type).
4->Pump alarm input signal is ON (for separate coolant tank type).
5->Overflow input signal is ON (for separate coolant tank type).
6->After starting the high-pressure coolant filter pump, the high-pressure coolant pressure switch did not turn ON within 1 s
(for high-pressure coolant type).
7->Dirty tank high level / (b-contact) input signal remained OFF for 2 s or more.
8->Main tank high level / (b-contact) input signal remained OFF for 2 s or more.
9->High-pressure coolant unit alarm (b-contact) input signal is OFF in high-pressure coolant system
formed by chip blaster.
10->In eject-drill specification, lower limit float switch signal (for separate coolant
tank) is OFF.
11->Coolant level of high-pressure coolant unit is low.
12->High-pressure coolant unit filter is clogged.
13->When coolant system is illegal, high-pressure coolant command was executed.
14->The back filter of the high pressure coolant unit is
clogged.
2765 Chip conveyor filter clogged
[Code]
None->Chip conveyor filter is clogging.
[Probable Faulty Locations]
1) Filter clogged.
2766 M-tool spindle command
[Code]
1->M-tool spindle rotation control command
(M13, M14, M229, M602, M603, M217) and
M-tool spindle jog command (M893, M894) were designated simultaneously.
2->During M-tool spindle jog rotation, M-tool
spindle control command (M229, M602, M603, M217) was designated.
2767 M-spindle low speed rotation command
Before the M-spindle low speed command conditions were satisfied,
M-spindle low speed command was executed.
[Code]
2->During synchronized rotation, M-spindle low speed
command was executed.
3->During polygon machining, M-spindle low speed command was executed.
4->In ultra-low speed rotation mode, M-spindle winding
switching command (M241/M242) was executed.
5->M-spindle low speed command was commanded to the
M-spindle without ultra-low speed specification selected
and kept as is.
[Measures to Take]
[Code]
2->Before executing low speed command, cancel synchronized
rotation.
3->After starting polygon machining, execute M-spindle low speed
command.
2768 Program check mode not enabled
Program check mode is not enabled.
[Code]
1->Operation mode is not automatic operation.
2->Chuck is unchucked.
2769 Spindle control command illegal
[Code]
2->Spindle control command is designated while spindle jog
is rotating.
3->Spindle jog command is designated while spindle is
rotating.
2770 SVP time constant switching command
[Code]
None->SVP time constant switching command was issued with the
C-axis connected.
2771 APC Clamp confirmation
[Index] Axis
[Character-string]
APC : The seated condition confirmation signal was not
turned ON although work seating was retried because the
pallet seated confirmation signal was not turned ON.
XXXX : Hexadecimal machine diagnosis number.
[Probable Faulty Locations]
1)Mechanical clamping is impossible.
2)The clamp confirmation limit switch or unclamp
confirmation limit switch is faulty.
3)The clamp solenoid or unclamp solenoid is faulty.
2772 APC system mode
The APC system mode is being selected.
This alarm is indicated when the APC system mode is
selected.
2773 APC M command
M-coded commands for APC were incorrectly used.
[Code]
1->M934 command was issued in a position other than the APC
start position.
[Measures to Take]
1)Check the program or machine condition